Penerapan Produksi Bersih untuk Meningkatkan Efisiensi Proses Pelapisan Logam
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Accepted
22 January 2019
Published
11 October 2019
Abstract
Metal coating wastes generally bring about environmental health problems resulting from liquid wastes that contain heavy metals. The waste processing carried out thus far does not solve the problems because it just move wastes to other media. Cleaner production comes to be an alternative in minimizing liquid wastes, for water consumption, and for raw material. The present research was intended to identify wastewater resulting from the production stage, get cleaner production opportunities that can be applied, and give priority to clean production opportunities. The research stages began with a quick scan to identify the sources of wastes in production process and to determine an alternative of cleaner production chance, and then an economic computation was done, including B/C ratio and payback period. The determination of the priority of cleaner production technique given to a company was conducted by using exponential comparison method. The results showed that liquid wastes were originated from the process of fat removing, metal coating and process of cleaning up the remaining oxides. Liquid waste or loss in the form of contaminated fat solvents, the quite great loss of water due to evaporation and leakage. Cleaner production opportunities that can be applied by modifying/adding tools so as to prevent alkali solutionfrom being contaminated, reducing evaporation and reducing leakages by good housekepping. Three opportunities for cleaner production obtained to have B/C Ratio of more than 1 is can be implemented. Based on the exponential comparison method, the main priority of cleaner production is found, that is pipe changes in the residual oxide cleaning process to avoid leakage, technically and operationally the easiest to implement and followed successively with modifiying/adding tools to process of fat removing and metal coating.
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[UNEP] United Nations Environment Programme. 2003. Cleaner production assessment in industries. [internet]. [di unduh 15 Apr 2017]. Tersedia pada: http://www.uneptie.ora/pc/cp/understanding.htm.
Andrisel P, Sri H. 2015. Karakterisasi sifat mekanik hasil elektroplating nikel karbonat (NiCO3) pada tembaga (Cu). Jurnal Fisika Unand. 4(1): 83–90.
Athiek SR, Nurul HF, Alvika MS. 2014. Pengaruh kada Ni terhadap sifat permukaan katalis Ni berbahan baku limbah elektroplating. Di dalam: Seminar nasional sains dan teknologi. Medan: Universitas HKBP Nommensen. hlm 9.
Basaran B. 2013. What makes manufacturing companies more desirous of recycling. Jurnal management of environmental quality. 24(1): 107-122.
Dwi AS, Tommy K, Dian L. 2008. Bioteknologi lingkungan untuk penanggulangan limbah mengandung krom. Jurnal Tanah dan Lingkungan. 10(2): 50-53.
Generousdi, Rodesri M. 2005. Penerapan teknologi produksi bersih pada industri elektroplating. Jurnal Teknik Mesin. 2(1): 11-18.
Hadi S. 2016. Pengaruh komposisi larutan kimia dan waktu pelapisan chrom terhadap ketebalan dan kekerasan lapisan permukaan pada plat kuningan. Jurnal Teknik Mesin. 6(1): 38-42.
Haryono AT. 2016. Analisis Penerapan Produksi Bersih Industri
Kertas Studi Kasus di PT. Pindodeli Pulp and Paper Mills Indonesia Unit Paper Machine 4 [tesis]. Bogor: Institut Pertanian Bogor.
Indrasti NS, Fauzi AM. 2009. Produksi Bersih. Bogor: IPB Press.
Indrasti NS. 2012. Metodologi dan Prosedur Audit Produksi Bersih (Neraca Massa, Energi, dan Limbah). Bogor: IPB Press.
Lestina TIS. 2012. Dampak dan pengendalian limbah cair industri. Di dalam: Karya Ilmiah. Medan: Universitas HKBP Nommensen. hlm 9.
Manope BF, Kindangen P, Tawas H. 2014. Analisis keleyakan usaha komoditas biji dan fuli pala melalui penilaian aspek finansial pada pedagang pengumpul di pulau siau. Jurnal EMBA. 2(4): 320-330.
Marimin. 2004. Pengambilan Keputusan Kriteria Majemuk. Jakarta: Grasindo.
Moertinah S. 2008. Peluang-peluang produksi bersih pada Industri Tekstil Finishing Bleaching (Studi Kasus Pabrik Tekstil Finishing Bleaching PT.Damaitek Semarang) [tesis]. Semarang: Universitas Diponegoro.
Ronita RS, Regina TP. 2017. Optimasi kondisi proses electroplating logam kromium dalam limbah cair elektroplating. Jurnal Kimia Dasar. 6(4): 134-142.
Sahat P. 2004. Minimisasi Limbah pada Industri Pelapisan Logam Studi Kasus PT. Arbintek Cakung Jakarta Timur [tesis]. Jakarta: Universitas Indonesia. Satmoko Y, Nusa SI. 2005. Pengolahan air limbah industri kecil pelapisan logam. Jurnal Air Limbah. 1(1): 17-29.
Sudana IM, Arsani IAA, Waisnawa S. 2014. Alat simulasi pelapisan logam dengan metode elektroplating. Jurnal Logic. 4(3): 190-198.
Sumada K. 2006. Kajian instalasi pengolahan air limbah industri elektroplating yang efisien. Jurnal Teknik Kimia. 1(1): 26-35.
Triwulandari SD, Dedy S, Dorina H. 2015. Model pemilihan industri komponen otomotif yang ramah lingkungan. Jurnal Teknik Industri. 1(6): 208-216.
Yastri, Zainus, Sudarno. 2015. Pengaruh ph dan waktu proses dalam penyisihan logam berat Cr, Fe, Zn, Cu, Mn, dan Ni dalam air limbah industri elektroplating dengan proses oksidasi biokimia. Jurnal Teknik Lingkungan. 4(3): 100-109.
Authors
SiraitA. T., NoorE. and IsmayanaA. (2019) “Penerapan Produksi Bersih untuk Meningkatkan Efisiensi Proses Pelapisan Logam”, Jurnal Pengelolaan Sumberdaya Alam dan Lingkungan (Journal of Natural Resources and Environmental Management). Bogor, ID, 9(3), pp. 700-709. doi: 10.29244/jpsl.9.3.700-709.
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